Things to know before buying a horizontal hydraulic press machine

Posted on October 12, 2022 | by Delahenty Machinery | Leave a Comment

When it comes to purchasing a horizontal hydraulic press machine, there are several aspects that you will have to consider. These include the features, technical specifications, capacity, and which material is going to be used.

Many types of horizontal hydraulic press machines are available on the market today. Each type has unique features and capabilities, so it’s important to do your research before making a buying decision to find the right tool for your job.

Our expert has written this article as an informative guide for buyers of these machines. So, let’s find out some more details about horizontal hydraulic press machines to make the right decision!

Hydraulic press machine size and capacity.

The first thing to consider when buying a horizontal hydraulic press machine is the size of the machine you need. Hydraulic press machines come in different sizes, ranging from 1 ton to 25 tons. The more tons a machine has, the more force it can exert.
Another thing to consider when buying a horizontal hydraulic press machine is how much pressure the machine can exert. The more pressure you have, the stronger your machine will be able to work with.

The hydraulic system of your machine must be able to withstand high pressure without leaking or bursting open during operation; otherwise, it will lead to huge losses for you as well as risk your safety while working with this equipment.

Materials on which the machine can work.

Before buying a horizontal hydraulic press machine, make sure you get complete details from the manufacturers about the machine and the materials on which the machine can work.

You don’t want to end up with a machine that only works with one type of material or one that doesn’t work at all!

The machine should be able to work on materials like iron, aluminium, stainless steel, copper, copper-nickel alloy, titanium, Inconel, etc. This enables you to produce a wide range of components and boost your productivity.

Is the machine suitable for your field?

The first thing is that these machines are designed for different fields. Find out if the machine you are looking for is suitable for your industry. Some hydraulic press machines are made for a specific industry, and some can be used in a variety of industries.

Before you buy a horizontal hydraulic press machine, you should make sure to get your requirements listed out. This will help you choose the best fit for your industry and fulfil your needs.

Mainly the hydraulic press application fields are Metalwork, Shipyard, Fire extinguishing systems, and Furniture. Choose accordingly which hydraulic press best suits your business. This will help to increase your work efficiency.

Buy a horizontal hydraulic press machine from Delahenty Machinery.

At Delahenty Machinery you will find varieties of horizontal hydraulic press machines. We have a high-quality hydraulic pack that will be durable for last long and simple manual control with a return spring to the start position. We will also provide you with a complete guide for buying the right machine. Contacts us for more details.

For more information, Contact Delahenty Machinery

How Collaborative Robots helps manufacturing businesses

Posted on October 5, 2022 | by Delahenty Machinery

Kassow Robots - KR1410 - 7 AXIS Collaborative Cobot

Automatic robotic arms, also known as collaborative robots (cobots), are the latest automotive robotics technology that is booming. Technology and innovation are making a major impact in the manufacturing industry. Robotics and collaborative robots are one of them. Industry leaders are investing in this new technology because it can improve their efficiency and reduce costs. In this blog, we are going to reveal how collaborative robots have made manufacturing businesses successful beyond expectations.

Manufacturers have always been innovators. Since the beginning, they’ve looked for ways to do more with less. Increased productivity and efficiency are two aspects of industry where manufacturers excel at. This is done through automation and robotics. Advanced collaborative robots (cobots) are now being used in many manufacturing plants.

1. Why should we add Collaborative Robots to our business?

There has been a tremendous demand for robots in the manufacturing sector, especially in automotive and other industries. In the past year alone, the world market for collaborative, programmable robots grew by more than 25%. Manufacturers use collaborative robots to enhance their production quality, reduce cost and improve working conditions.

Robotic arms are ideal for repetitive tasks that do not require a high level of precision or fine motor skills. They also provide better ergonomics for workers by reducing heavy lifting tasks and repetitive motions.

The benefits of Collaborative Robots:

Reduced risk of injuries to workers due to its safety features;
Reduced production costs due to increased productivity;
Improved quality due to reduced errors and stoppages;
Increased flexibility in manufacturing processes due to the ability of these robots to handle a wide range of products.

2. Collaborative Robots boost manufacturing productivity

Collaborative Robots Automate Tasks that are Routine and Repetitive They can handle these tasks more efficiently than humans because they do not tire easily & also helps in heavy lifting.

Collaborative Robots are a good investment for growing companies. They can help manufacturers improve productivity and enhance flexibility in their manufacturing processes. With the help of a robotic arm, businesses can increase production output while reducing labor costs. Their uses may also reduce capital expenses since they do not require heavy machinery or special infrastructure.

3. Collaborative Robots in the Manufacturing Industry Growth

The amazing thing about contemporary industrial robots is that they are going beyond just dull monotonous jobs. They can do much more than just packing and palletising. They also allow manufacturers to focus on higher value-added activities, such as product design, innovation, and customisation.

Collaborative Robots can be easily programmed to manage repetitive tasks with decreased cost and increased efficiency.

There is a rising emphasis on collaborative robotics, as companies are demonstrating an interest in more closely integrating human workers with intelligent robots.

Automation is one of the most common reasons why companies use these machines. As they don’t need any breaks or vacations as humans do! This means that they can work 24/7 without worrying about their health or well-being.

Training costs have also been reduced with collaborative robots: – One of the biggest challenges faced by manufacturers is training new employees on how to operate machinery safely and efficiently. This takes time and money which could be spent elsewhere if you had your own robots which makes it a necessary choice for companies’ future plans.

Final Note

Automation will likely play a vital part in the future of manufacturing, and this is already starting to happen now. More businesses are relying on intelligent machines to streamline their operations. which makes it a necessary choice for companies to use robotic arms.

Delahenty Machinery helps businesses like yours integrate collaborative robots into your production processes by providing expertise in all aspects of robotic integration, including robotic arms and robotic accessories.

For more details, visit Delahenty Machinery

New YLM Tube Bender for CRAM

Posted on September 14, 2022 | by Delahenty Machinery

CRAM has recently acquired a new YLM CNC50 3-Axis tube bender CNC from Delahenty Machinery.

The state-of-the-art technology will give CRAM and its customers a discernible edge when it comes to meeting the growing demand for specialised hydraulic installations.

CRAM is an engineering solutions provider that focuses on products and services for the mining, manufacturing, and construction industries.

CRAM operates in highly specialised fields of fluid power, electro-hydraulic engineering & design, undercarriages and specialised maintenance and engineering services. CRAM also acts as a full-service provider to facilitate maintenance, refurbishment, repairs and overhauls throughout the entire life cycle of industry equipment and machinery.

As projects become increasingly complex, technology responds with the equipment and infrastructure to meet customer demands. CRAM’s new CNC tube bender – state-of-the-art technology that will give the company and its customers a discernible edge when it comes to meeting the growing demand for specialised hydraulic installations.

The machine is equipped with a powerful functioning CNC controller. The controller employs a windows operation system in combination with the use of YLM Ying Han self-developed CNC control software. Outstanding features include easy generation of bending parameters, 3D workpiece simulation function and single step operational simulation function, etc. These provide users with safe, easy and humanised control features.

CRAM forms part of Motion Asia Pacific’s business portfolio that contains some of Australia’s most trusted and celebrated industrial brands. The new machine is featured in an Industry In Motion article published this month.

New tube bender for CRAM

About Delahenty Machinery

We are a prominent importer and supplier of machinery solutions for the metal forming, manipulation, and cutting industries. We offer a wide range of top quality machines from some of the top international manufacturers.

Product Bulletin – 2FGP20 – Finger set for KLT boxes

Posted on August 18, 2022 | by Delahenty Machinery

We are happy to inform that a new finger set for the 2FGP20 parallel gripper is now available from OnRobot.

The finger set enhances the gripper’s ability to handle KLT boxes and other open plastic containers.

Why are we releasing this?

The new finger set for the 2FGP20 opens new opportunities in Palletising and Transferring tasks in a wide range of industries where the handling of KLT and open plastic containers are required. The 2FGP20 with the new finger set will be one of the first, if not the first, standard gripping solutions on the market for handling such box types.

What is a KLT box? A KLT box, also known as Euro container, is an industrial stacking container conforming to the VDA 4500 standard.

They come in many different sizes and variants, closed versions or perforated versions and for boxes designed for other industries than automotive, the size might abbreviate from the sizes defined in the standard.

The common denominator of the different container types is the collar in the box design. Gripping functionality.

The new Finger set for KLT boxes ensures a reliable grip, as the fingers are adjustable to fit into the collar of most box variants to support the lifting and handling of the box.

The set comes with two fingers that can easily be mounted on the 2FP20 gripper and supporting finger locks can be adjusted to the individual box type.

If you are keen on improving your manufacturing processes, then get in touch with us today.

Click to find out more about our Kassow Robots range: https://lnkd.in/gFx2gBT

#onrobot #kassowrobots #manufacturing #automation #logistics #cobots #robotics #robots #collaborativerobots #kassow #collaborativerobots #roboticautomation #automationsolutions #industrialautomation #palletising

About Delahenty Machinery

Automating CNC machine tending overview

Posted on August 1, 2022 | by Delahenty Machinery

Machine tending can be a dull and dangerous job that requires a high level of consistency – even after many hours of work. Automating your machine tending job increases safety for your workers and frees them up for higher level tasks. Plus, it also increases productivity and allows for production to continue after operators have left the workshop, meaning you can take on bigger jobs.

With the OnRobot dual gripper solution, you can significantly decrease cycle times as it is able to handle 2 objects and actions simultaneously.

https://www.youtube.com/watch?v=CSHQUsoXb5E

In this video we will highlight the main considerations needed to Automate a CNC Machine Tending Application. The first step before deploying any industrial robotic application is to completely analyse the process that needs to be automated.

As an essential partner, OnRobot products offering now opens new possibilities for automating robotics and cobotics tasks to our customers and their businesses.

#onrobot #delahentymachinery #kassow #manufacturing #automation #logistics #cobots #robotics #robots #cobot

About Delahenty Machinery

4 Steps to add Machine Oil in Machinery

Posted on July 30, 2022 | by Delahenty Machinery

Machinery should fill the engine oil regularly to ensure that it functions correctly. Running the machinery without oil can cause irreversible damage to the bearings and may even break down and hinder your business. To save money and time in your busy schedule, it’s a good idea to learn how to add machine oil to machinery and understand different ways of protecting your equipment from damage.

How to add oil to Heavy Machinery

Identify Machine Oil

Firstly, you need to choose your machine oil for machinery. It should be correspondent to the heavy machine being topped up. Then you need to select a proper transfer container for the machine oil. Before using this container, make sure it is clean and safe.

Now, put it into an S&R container. It has been sitting around with the lid off, collecting dirt particles or moisture.

It would help if you did not mistake using the same S&R container for all your machinery oils process.

After filling the S&R container, seal the spout. And clean spilled oil on the outside of the container.

Keep the container protected because you make your way through the plant.

In the end, determine how much oil the machine requires. This will help you with an indication of how much oil was lost and how much was added. In this way, you will save extra oil in the future.

Free of Contamination

You should ensure the machinery area is free of contaminants before topping up. Then verify the machine oil tag to tag on the S&R container. If they match, then add oil; otherwise, not.

Using the wrong oil can be catastrophic to equipment. Once you have the right machine oil, confirm that it is safe for use before touching the equipment.

Then check the correct place and clean dirt, debris, product, water, etc., from the opening before exposing the machine.

You can use a sight glass to monitor the oil level. It should be clean and enable you to see the level.

Adding Machine Oil

Now, you need to open the fill port slowly. And keep a check for any potential contaminants that might enter the machine system.

Use the container’s spout to fill the port’s hole without making contact. And start adding machine oil slowly. Check the level indicator and track how much oil is added.

As you see a rise in the oil level, stop filling to let the level catch up. Then, Close the spout, replace the cap or plug and wipe up any spilled oil.

Check the Top-up

Check the amount of oil you added for future reference. Clean all S&R containers and verify that the identification tags are unbroken and noticeable.

Now, put the machine oil containers to their designation.

It would be best to revisit the machine about an hour after adding machine oil to check the equipment’s level, leakage, functioning, or any issue you might have missed. You can make a checklist and keep it in your practice.

While topping up, if the machine was in motion, there is a possibility of fluctuation in oil level. In this case, you need to adjust the oil level accordingly.

S&R containers can help you in preventing the possibility of contaminants from entering your system. Make sure to purchase these containers dedicated to specific work areas and lubricant types.

Wrapping Up

The machine manufacturer should be involved in all phases of the machine oil change process. This involvement starts with contacting them to determine the proper service and replacement schedules.

Moreover, The technician who performs the oil change is responsible for the following:

1) applying the machine oil

2) rechecking the machine and piston rings

3) adjusting the tension on any series or parallel shafts

4) disconnecting any auto level or auto vacuum systems.

Our machine oil is suitable for heavy machinery where high-temperature conditions are expected. The oil is fully synthetic, making it highly resistant to heat and providing long-term lubrication.

Slideway Oil – BRAE 68 and BRAE 32, MACBEND Tube Bending Paste – 20Ltr, and MACBEND Tube Bending Heavy Duty Bending Oil – 20Ltr or 205Ltr products are available at the platform. Contact us for a quote.

For more details, visit Delahenty Machinery

Why Machine Oil is necessary for Heavy Machinery

Posted on July 29, 2022 | by Delahenty Machinery | Leave a Comment

Machine oil is a type of lubricant used across a diverse range of industrial applications. In the manufacturing sector we’re focusing on today, machine oil heavy machinery applications help reduce wear and friction during operation. Its primary purpose is to protect machines from corrosion, deterioration, and rust—ultimately extending their lifespan. Whether it’s cranes, train tracks, or vehicles, machine oil plays a crucial role in maintaining performance. This preventive maintenance also helps eliminate the high costs of replacing heavy equipment.

Why Machine Oil is Necessary for Heavy Machinery

Machine Lubricant is necessary for Friction and Temperature Tolerance in Heavy Machinery

Friction and temperature tolerance can be problematic in industrial Machinery. Heat build-up over time can lead to decreased performance, additional maintenance, and downtime. Each machine requires its burning engine oil at different levels to run efficiently.

Machine oil is a lubrication maintenance agent for internal combustion engines and fuel-fed equipment. It keeps friction and temperature tolerable so equipment won’t deteriorate over time. This is true in any machine that uses rotating or reciprocating parts.

Machine Oil is necessary for Removing Contaminants in Heavy Machinery

One of the essential parts of maintaining heavy Machinery includes applying machine lubricant.

The manufacturer uses machine lubricant in different parts of the machine, which are prone to contamination and wear. This helps in preventing contamination in the device and increases its life.

Machine Oil is used for keeping rubber gaskets and seals from drying out in heavy Machinery

Machine Oil is necessary for the proper functioning of mechanical equipment. Without machine oil, the rubber gaskets and seals in your heavy Machinery will dry out and fail. And then, you’ll be without a machine. The cost of repair can be costly and time-consuming. So, if you are serious about ensuring that your Machinery operates correctly and effectively all the time, then you need to have some machine oil on hand.

Machine Lubricant reduces Service and Maintenance costs in Heavy Machinery

Maintenance of Heavy Machinery is the major contributing factor to maintenance costs.

Heavy Machinery requires high maintenance levels, and depending on what kind of machine it is; it can be very costly to maintain. Machine lubricant is a lubricant that significantly reduces the amount of lubrication your devices need as well as the frequency, resulting in massive reductions in maintenance costs.

Machine Lubricant Reduces Service and Maintenance Costs in Heavy Machinery

Final Note

Machine oil became a necessity with the introduction of the internal combustion engine. To function correctly, machines need regular lubrication to keep in working condition. The oil must be constantly supplied, along with belts and filters.

At Delahenty Machinery company, we stock a great range of high-quality machine oil heavy machinery lubricants and filters. Widely used in industrial equipment, these products help reduce friction, dissipate heat, and prevent wear and corrosion—significantly improving performance and lifespan. We deliver top-tier machine lubricants to customers, ensuring smoother operation and lower downtime. Purchase our machine oil products today and enjoy the cost-saving benefits of enhanced reliability and durability.

See Our All Machinery

Kudos to the Team!

Posted on July 20, 2022 | by Delahenty Machinery

We are honored to have been awarded a silver award in the sixth edition of Australian Industrial Businesses magazine for Bringing the most innovative industrial and manufacturing solutions to our valued customers.

A big thanks to Industry inMotion for recognising our efforts in the manufacturing industry. And Congratulations to all the winners of the 2022 Australian Business Award winners.

Australian Industrial Businesses Edition 6 – Industry inMotion

https://lnkd.in/gJezYKFY

About Delahenty Machinery

How to use a Ball Mandrel and Wiper Die to Bend Tubing

Posted on July 5, 2022 | by Delahenty Machinery | Leave a Comment

Are you planning to use a Ball mandrel and Wiper die to bend the pipe but do not know the process? Here is the guide to bending tubes with ball mandrel and wiper die.

Why Use a Ball Mandrel and Wiper Die to Bend Tubing?

One of the oldest methods for bending tubing is using a ball-mandrel and Wiper die. A wiper die has a stationary wiper that wipes the ball as it rolls against it, making a near-perfect radius every time. This will ultimately help improve the bend quality of your bends.

A ball mandrel supports the tube throughout the tube bending process and is used to produce flares, tees, and reducers. The ball-end reduces friction and oxidation during bending, allowing the workpiece to be held in a tight radius while not marring the surface or allowing distortion. The result is precise bending that produces better flare control and dimensional consistency.

How to Bend Tubing with a Ball Mandrel and Wiper Die

Firstly, you must make a successful plan to bend the tube with a ball mandrel and wiper die. You need to consider the material you are going to bend. Try to source the entire material from one supplier. It will help in maintaining the consistency of the tubing dimensions and characteristics.

Start considering the machines you are going to use. The bending machine should be in the right condition and should have good quality because poor quality tooling leads to longer set-up times, more scrap, poorly bent tubes, and unacceptable bends. You need an experienced one to operate that machine.

When performing this type of bend, the piece of tooling, the Wiper Die should be accurate. The groove must be slightly larger than the O.D. of the tube ñ 10% of wall thickness as being minimum. It must be of high polish lubricated with thin oil. Too much fat or too heavy oil in this area will cause wrinkles. Wiper Dies fit to bend die groove must be 85% contact from 12:00 o’clock to 6:00 and for at least 15-20 degrees back from tangent. When the bend die does not support the Wiper Die. It will spring away from the mandrel. It can cause the tube to wrinkle.

How to Bend Tubing with a Ball Mandrel and Wiper Die

Wrapping Up

These tools are excellent aids for bending tubing. It allows you to make consistent tapers on tubing, whether you want a tight or loose fit. The mandrels and dies will enable you to make different-sized bends and give you those custom curves that your other tools do not allow.

Delahenty Machinery is a leading manufacturer of tube bending machinery, ball mandrel and wiper die. Many industries use our machines to process tubes and pipes, from ultra-pure copper and brass to hardened steel, stainless steel, aluminum, and titanium.

Contact us for more details.

How to use Machine Lubricants

Posted on June 16, 2022 | by Delahenty Machinery | Leave a Comment

How to Use Machine Lubricants effectively is crucial for ensuring long machinery life, efficient performance, and minimal downtime. In this guide, you’ll learn how to use machine lubricants by choosing the correct viscosity and additives, storing and handling oils properly, applying lubricants using best techniques, monitoring oil condition with ISO-standard analysis, and implementing machine lubrication best practices. Follow these tips to avoid common lubrication mistakes and maximise your machinery’s reliability.

Machine lubricants, like any other oil, reduce the friction between moving parts in machines and equipment through a lubricating film applied onto surfaces where contact occurs. Friction is the force that opposes motion between surfaces and results in heat and wear of both surfaces.

Some machine lubricants are cooled to prevent additional heat as they work. You can apply cooling machine lubricants to increase its performance while adding some complexity concerning maintenance that involves handling and disposal.

Lubricants have a variety of uses on machinery. The primary purpose of a lubricant is to reduce wear, help bearings roll more freely, and reduce rust or corrosion over time. Many types of lubricants are available for machinery, with some common types including grease, oil, and wax. They also come in various viscosities to suit the use case. We’ll look at all four lubricants and their applications in this guide.

Oil Machine Lubricant

When dealing with any machinery, you must ensure that it runs efficiently and effectively. This is especially true when it comes to your oil drilling equipment. Without proper lubrication, you could have a situation where equipment breaks down rather than working correctly. Oil machine lubricants can do everything from prolonging the life of the machinery to reducing downtime to simply making the most efficient use of your fuel.

Oil is a lubricant used to reduce friction and wear between moving parts. Installing oil machine lubricants can make equipment more efficient and life expectancy longer.

Oil machine lubricants come in various viscosities, thicknesses, and performance levels. Using lubricants in an oil rig is integral to operating the machine.

When selecting your next lubricant for industrial uses, it’s essential to consider the oil’s properties and what you’ll be using it for. Each oil machine lubricant has its own unique set of characteristics.

Greases Machine Lubricants

A grease lubricant machine is a piece of special machinery used for smooth operation. In the commercial automobile industry, there are many heavy-duty machines and vehicles where these greased lubricants play an essential role in their smooth operation.

Greases are thickened lubricants designed to lubricate bearings, joints, and other moving parts. It is produced in several forms, such as wheel bearing grease, chain and belt lubricant, industrial gearbox grease, and molybdenum disulfide greases, which are used as a solid lubricant in parts of machinery that cannot accommodate more fluid lubricants.

This lubricate moving parts in engines, pumps, fans and other mechanisms. Grease has the advantage over oil because it remains in place, whereas oil circulates the engine. This is why you should use grease to lubricate certain parts of a machine – particularly those that usually need re-lubrication, such as gears and bearings.

Penetrating Machine Lubricants

An Overview of Penetrating Machine LubricantsLubrication is one of industrial machines’ most essential and overlooked maintenance aspects. Factories and manufacturing plants must ensure that their machines have adequate lubrication to prevent wear, reduce downtime, and provide proper operation.

While old-fashioned grease has been a trusted form of lubricant for many years, penetrant oils has brought significant changes in both cost savings and environmental concerns.

Penetrating oils are a great way to stop everyday problems dead in their tracks. They are also great to use if you have been working on a project but haven’t finished it yet. This oil is fast drying, which means it applies quickly and penetrates deep into the metal pores (or any other surface) without leaving a greasy surface behind.

In addition, they are easy to clean up after and won’t leave any residue behind. Penetrating lubricants, in general, can be great for many different things such as unlocking stuck locks, freeing stuck parts, removing beetles, moving stuck or rusted nuts or bolts, and even forming non-marring thread lock systems.

Dry Lubricants

The dry lubricant for heavy machinery is what replaces hard unions in old equipment. These new unions require no maintenance, do not leak, and provide less friction. So the machine operates faster and more efficiently.

Dry lubricants are generally used in large-sized industrial equipment that operates under heavy load conditions with temperatures ranging from 500C to above 1000C.

It is very economical and can reduce operating costs. Dry lubricants reduce frictional losses in all your rolling elements by 0.2% to 3%. That translates into a lot of savings and a lot less wear. It is perfect for excess, shock, heavy, and hard-to-quench applications like mining and off-road equipment.

Final Note

Be sure to look for compatibility with your specific application. You should properly apply the lubricant at the correct locations of your machinery. This should help prevent your machine from wearing out quickly. With proper lubrication, you can ensure that it will last longer.

We recommend to inspect your machinery regularly. Particularly when dealing with machinery that carries a high load or produces a lot of friction. Ensure that all components move freely and do not rub against each other.

Delahenty Machinery provides our customers with the best lubricants and services of the highest quality; we have trained and experienced staff who will make your experience with us pleasant. Contact us for more details.

OnRobot Palletising Webinar: 27th July, 2022

Posted on May 25, 2022 | by Delahenty Machinery

Your Invited. REGISTER NOW

Did you know? Your palletising operations can be made simpler, faster, and more efficient at affordable cost with the *NEW* OnRobot Palletiser.

Join this OnRobot webinar to learn how manufacturers, logistic, and warehouse operators can relieve workers of repetitive, dangerous, and unergonomic tasks while increasing their productivity and efficiency.

Seize the opportunity to see the technology in action with a live demo and have an interactive session with the industry-leading experts for any questions / doubts on collaborative automation.

Date: Wednesday, July 27th, 2022

Time: 1:30 pm – 2:45 pm (Australian Eastern Time)

Click here to register: REGISTER NOW

About Delahenty Machinery

Mistakes to avoid when designing Sheet Metal products

Posted on May 18, 2022 | by Delahenty Machinery | Leave a Comment

Sheet Metal design is a complex task that involves several disciplines that include flexible mechanical and thermal behavior, aesthetics, manufacturing, and assembly process.

A product designed with a compromise of these areas can cause severe issues down the line, affecting the performance and the end-user satisfaction.

Below are a few mistakes manufacturers often encounter when designing Sheet Metal products and ways to avoid them.

Having a Tight Bend Radius

The bend radius is necessary to notice when drawing up your design. Because when the bend radius is too tight, it becomes a weak point in the sheet metal product.

A near-perpendicular bend area can cause your part to break easily. It can also deformity the dimensions of the sheet metal part you’re trying to create.

You need to understand the bend ratios and quality of the sheet metal product. If you cannot understand, you will most likely get a crack in the metal.

In this case, you need to redesign and refabricate your metal product, and it will enhance your production cost.

Making Excess Holes

Holes, in particular, are daunting to add in large quantities in sheet metal products. It can add complexity to the process, and each hole has a solid chance of breaking the sheet metal product.

Moreover, placing these notches and other features too close to your bent edges can affect the function of the sheet metal part.

If you place the holes near a bend radius, they may lose their capacity to hold hardware or withstand tension.

The best practice is not to put any cut features near any bends. If you need to add one near a turn, try to add them past the bend line.

Not Including Hardware Specs

Including all details is essential when compiling your hardware specifications in your CAD file. Every sheet metal product fabrication process begins with a CAD file.

Without the proper hardware specifications, you will have extended lead times for your fabrication.

You need to note which types of nuts, studs, bolts, and other components you require in your sheet metal product. With a comprehensive CAD file, you will acquire precisely what you want in lesser time.

Using The Wrong Sheet Metals

Selecting the suitable sheet materials for your project is very important. When in the designing stage, consider the type of environment your product will face daily.

If your design is based on mechanical properties alone, your product may become unusable in a short amount of time. Such as, untreated steel would not last very long in a high-salt, damp environment.

You can avoid enhanced manufacturing costs by considering resistance to heat, corrosion, and other environmental factors.

For instance, mechanical features like tensile strength or malleability, Conductivity of electricity and heat, Toughness and wear resistance, Weight, and manufacturability and Cosmetic look.

Picking The Wrong Finish

Apart from the base materials, the sheet metal finish also serves an essential purpose for your final product. Some finishes protect steel, while others add decorative features to their surface.

Aesthetic finishes usually don’t provide any corrosion protection. But powder coating does give some protection against water and other elements.

Chemical finishes alter the properties of the steel surface. And add additional features to make it more corrosion resistant.

When selecting a finish, there are many options to check. So, check which one will give results that suit your need.

Being Unaware of Machine Capabilities

Another common mistake when designing sheet metal products for manufacturing is a general lack of knowledge of the machines.

When talking with a manufacturer, take the time to ask them about their devices and their capabilities early on.

You can ask for a guided tour around their facility. It enables you to make the appropriate adjustments to your design to meet these constraints better.

Final note

The most important thing to remember when designing metal components is that the metal part will always be bent into shape.

This means you need to consider this in your design. Most design engineers tend to design Sheet Metal parts using a flat pattern, but this can result in poor formability and reduced yield.

Always consider the surface finish required for your product and the requirements for special finishes such as electroplating or heat treatment.

Delahenty Machinery

At Delahenty Machinery, we endeavor to be the one-stop shop for all your Sheet Metal needs. We ensure that you get access to the best tools and machines at affordable prices, so buying them from us is more advantageous than anyone else.

Contact us for more details.