Benefits Of Cobots For Manufacturers

Kassow Robots KR1018 7 AXIS Collaborative Cobot

The dawn of a new era is upon us, one in which manufacturers can unlock the potential of collaborative robots (cobots) and reap their many benefits. As technology advances and becomes more accessible, we have seen an increase in the use of these cobots across multiple industries. Cobots can be used for various tasks such as assembly line production, quality control, material handling, and much more. This article will explore how utilising cobots can streamline processes for manufacturers while increasing efficiency and safety on the job site.

Automation Flexibility

Manufacturers have always sought to automate their production processes in order to reduce costs and improve efficiency. As robotic technology has advanced, so too have the opportunities for manufacturers to leverage automation’s flexibility. Cobots are a prime example of this—a type of robot designed specifically with automation-friendly features that can be quickly reprogrammed or reconfigured according to changing requirements. These robots are also autonomous, meaning they don’t need continuous human supervision during operation.

Furthermore, since most cobots can be equipped with sophisticated sensors and vision systems, they can autonomously detect objects on the production line and adjust accordingly. This makes them ideal for applications where product batches vary significantly or require frequent changes due to new customer demands.

The cost-efficiency of cobots makes them a desirable asset for many manufacturers. The upfront costs associated with cobots can be lower than those of traditional robot automation since they typically require less additional components and infrastructure such as safety fencing or caging. This means fewer expenses in terms of setup, installation, and maintenance over time.

Cobots are designed to work collaboratively with humans, they do not need their own dedicated workspace nor an expensive guarding system like other industrial robots may require; this further reduces the financial burden on companies who use them.

In addition to initial setup costs being reduced by using cobots, there is also potential for long-term money savings when compared to more traditional robotic solutions. Cobots can perform multiple tasks simultaneously and efficiently – something that could prove invaluable in streamlining operations within a manufacturing environment. Additionally, thanks to their flexibility, cobot models can easily be repurposed from one task to another without having to purchase new hardware or software which again helps keep operational costs low. In short, investing in cobots is an effective way for manufacturers to achieve increased cost-effectiveness while still maintaining efficiency levels at the same time.

By incorporating artificial intelligence and machine learning in cobot technology, companies can reduce costs associated with hiring human labour by automating dangerous or tedious manual tasks.

Safety

Cobots offer enhanced workplace safety as they are designed to work collaboratively alongside humans without any risk of injury or harm. By having them carry out hazardous jobs like welding or operating dangerous machinery, workers no longer need to put themselves at risk every day just to do their job.

Cobots are designed to be used safely in close proximity to people without the need for physical barriers or extensive safety training. In addition to providing greater agility than traditional robots, cobots also boast increased safety measures like built-in power cut offs and light curtains that protect humans working nearby. One key feature that robotic devices have is an emergency stop (e-stop) function which enables operators to quickly stop the current program running without risking injury or damage in case something unexpected happens.

By allowing operators and engineers alike to interact closely with machines without fear of injury, cobots make it easier for manufacturers to reap all the benefits of automated production while ensuring a safe environment for their workforce.

Adaptability In The Workplace

Cobots offer manufacturers great adaptability in the workplace. Cobot technology allows for changes in production quickly and easily, giving a manufacturer the ability to produce different products flexibly and efficiently. With cobots, manufacturers can adjust the size of their workforce according to customer orders or changing market conditions, allowing them to remain competitive.

Cobots can be employed in a wide range of applications depending on the end-effector attached to them and this allows them to carry out tasks such as pick-and-place, dispensing, welding, injection moulding, packaging, and palletizing, quality inspection, sanding and polishing, machine tending only to mention a few.

The most commonly used type of cobot is the articulated robot arm which features multiple joints that allow it to have both translational and rotational motion freely in the X, Y, and Z axes. These robots have excellent dexterity and accuracy, allowing them to carry out highly precise movements with ease. A good example is the 7-axis arm made by Kassow robot which is both flexible and efficient.

The benefits don’t stop there: cobots also allow for an easier transition from one product line to another without any major retooling required. The versatility of cobots makes them ideal for use in new and expanding industries such as 3D printing, robotics assembly lines and medical device production. Furthermore, since most cobots come pre-programmed with basic tasks already in their system, they require minimal training before beginning operation; this reduces both startup time and labour costs associated with getting up and running quickly. For these reasons, many manufacturers consider implementing cobots in their operations to increase productivity while decreasing overhead expenses related to personnel and retooling requirements.

With their wide range of capabilities combined with user-friendly programming interfaces, cobots are revolutionising many aspects of modern manufacturing by enabling operators to do more with less time and effort.

Time Savings

Despite the potential cost-effectiveness of cobots, some manufacturers may be reluctant to invest in them for fear that they will not reduce production time or labour costs. However, this could not be further from the truth; as cobots are able to automate more complex tasks than traditional robots and help improve overall efficiency within manufacturing processes, it is very possible to realise tangible time savings over the longer term.

The implementation of cobots has been proven to provide a wide range of automation benefits for businesses – including increased productivity due to their ability to take on high-volume, repetitive tasks which would otherwise require manual input.

Cobots can also work alongside human employees or independently depending on specific application; and this flexibility means that businesses can scale up operations quickly and easily when needed, without having to worry about recruiting new staff or training existing personnel. This ensures that all jobs get completed efficiently while limiting any disruption caused by unpredictable changes in workloads or customer orders. Ultimately, cobots offer an efficient automated solution that helps increase profits while reducing unnecessary expenses – making them an invaluable asset for manufacturers looking for long-term success through improved efficiency.

Increased Productivity

The introduction of cobots to manufacturers has enabled increased productivity in production. By integrating cobot technology into existing operations, companies can increase their overall productivity without investing heavily in automation infrastructure.

Manufacturing productivity is improved when using cobots as they can perform repetitive tasks quickly and accurately with minimal human intervention. Automation productivity is also enhanced due to the cost savings associated with using a cobot instead of hiring additional staff members or purchasing more expensive automated equipment. Additionally, flexible productivity gains can be achieved by programming the cobots for different applications over time, which reduces the need for costly retraining programs. Furthermore, having a cobot on site allows employees to focus their attention more efficiently on higher-value tasks such as problem solving and creative thinking. This leads to an increase in customer satisfaction levels since products are produced faster and better than before.

Cobots offer numerous advantages for manufacturers looking to boost their operational efficiency while improving output quality at the same time. The ability of these robots to integrate easily into existing production lines makes them attractive from both economic and practical standpoints. As well as reducing labor costs, they provide greater flexibility compared to traditional automation solutions while ensuring optimal safety levels within the workspace environment.

Greater Precision

These cobots also allow for greater precision when it comes to complex operations due to their ability to make accurate calculations quickly. They provide improved accuracy in data collection compared to traditional methods while eliminating potential errors caused by humans.

With improved accuracy and consistency compared to manual workers, there is less wastage in terms of materials and resources during the production process. As such, many manufacturers have seen reductions in both labour costs and total operational times by investing in cobot technology.

Connectivity To Other Machines And Systems

 

Cobots are designed to be highly compatible with other machines and systems. Equipped with numerous communication protocols such as Modbus TCP or RTU, Ethernet, RS485 and Profinet(only to mention a few), this enables them to interact seamlessly with the existing production infrastructure, thus resulting in increased productivity and efficiency within a manufacturing process. Cobot’s machine-connectivity feature allows for system integration, interoperability, data exchange, and robot networking. All of these capabilities aid manufacturers by providing access to real-time data from multiple sources that can then be used to optimize workflow processes or make changes on the fly if needed.

The ability for cobots to communicate effectively and easily with other machines also makes it easier for human operators to monitor their performance without being physically present. This can help reduce labor costs associated with manual monitoring as well as increase safety by eliminating physical contact between humans and potentially hazardous machinery operation. Finally, this increased robotic connectivity is helping many manufacturers become more agile while reducing operational costs at the same time.

Environmental Impact

Moreover, compared to older models of machines used in manufacturing processes, cobots do not produce as much noise pollution or vibration due to their lightweight design and smoother movements. This ensures fewer disruptions both inside and outside of factories where workers’ health could be at risk from excessive noise exposure or vibrations from heavy machinery operation. In addition, many modern cobot designs use non-toxic materials making them safer for human contact and even include sensors that alert operators when there is a potential hazard nearby such as heat or radiation sources. Ultimately this provides greater protection for employees working alongside these robots leading towards healthier work environments.

Conclusion

Overall, the use of cobots is proving beneficial for many manufacturers worldwide by providing reliable automation solutions that save time and money while enhancing workflow efficiencies throughout the industry.

Cobots automation-friendly features allow for quick reprogramming or reconfiguration allowing businesses to adapt to changing business requirements. By leveraging the power of this technology, businesses can not only improve output and safety but also gain access to innovative tools which could revolutionise how they approach manufacturing processes in the future.

In short, cobot technology offers numerous advantages that should make it highly desirable for any manufacturer looking to improve its bottom line while minimising its environmental footprint.

The Different Types of Tube Bend Tooling

Tube Bending Tools

Tube and Pipe bending tools allow you to bend tube and pipe to your desired bend angle without causing any damage to the pipe’s structure. There are many types of bending tools available that can be used for different applications.

Tube and Pipe bending tools are available in different types and sizes for various applications. They can be used to bend tubes and pipes made of many different materials including copper, aluminium, stainless, or steel. If you want to bend the tube and pipe in tight radii, then choosing the right tool is very important.

Tube Bending Tooling:

There are several different types of  tube bending tools that can be used to prevent the tube from flattening or wrinkling and ensure that the bend is formed correctly. Each tooling set is designed specifically depending on the application and production requirements.

The standard tooling components are bend dies, wiper dies, clamp dies, collets and pressure dies which are essential for mandrel bending tubes and pipes. They are used to simplify the tube bending process, support the tube and help form the radius of the bend.

  • A bend die is the tool which the tubes are bend around giving the centre line radius of the bend
  • A clamp die applies pressure to the tube during the bending process and works in conjunction with the bend die clamp section
  • A pressure die maintains pressure on the tube during the bending phase
  • A wiper die is introduced for tighter radius bends and thin wall applications to stop the wrinkling from occurring on the inside of the tube
  • A collet is used when tooling is being placed on a CNC bending machine to feed and rotate the tube

Mandrels:

Mandrels are used to support the internal diameter of the Tube and Pipe during the bending phase and depending on the material and Radii different types of mandrels are used

  • Plug and Spoon Mandrels– suitable for thick wall pipe and tube and large Radii
  • Standard Ball Mandre – The most common mandrel for standard application
  • Close Pitch Ball Mandrel – For thin wall and tight radius bending
  • Ultra-Close Pitch Ball Mandrel – For ultra-thin wall and bend radii

Lubrication:

Don’t forget to apply high-pressure bending lubrication designed for mandrel tube and pipe bending applications. Delahenty has developed and range heavy duty bending oils and bending pastes called Macbend that will significantly increase tooling life, reduce machine load and improve the accuracy of bent components. 

Final Note

Tube and Pipe bending tools are an essential investment to make working with tube and pipes easier and using the incorrect tooling can not only damages and wastes your raw materials but affect machine performance and your production output.

We offer a full range of tube and pipe bending tools designed and manufactured by us in Australia. To complement our bend tooling, we also offer a full range of NC and CNC bending machines for every application Australia-wide.

Call us today or visit our website to learn more!

Things to know before buying a horizontal hydraulic press machine

horizontal hydraulic press

When it comes to purchasing a horizontal hydraulic press machine, there are several aspects that you will have to consider. These include the features, technical specifications, capacity, and which material is going to be used.

Many types of horizontal hydraulic press machines are available on the market today. Each type has unique features and capabilities, so it’s important to do your research before making a buying decision to find the right tool for your job.

Our expert has written this article as an informative guide for buyers of these machines. So, let’s find out some more details about horizontal hydraulic press machines to make the right decision!

Hydraulic press machine size and capacity.

The first thing to consider when buying a horizontal hydraulic press machine is the size of the machine you need. Hydraulic press machines come in different sizes, ranging from 1 ton to 25 tons. The more tons a machine has, the more force it can exert.
Another thing to consider when buying a horizontal hydraulic press machine is how much pressure the machine can exert. The more pressure you have, the stronger your machine will be able to work with.

The hydraulic system of your machine must be able to withstand high pressure without leaking or bursting open during operation; otherwise, it will lead to huge losses for you as well as risk your safety while working with this equipment.

Materials on which the machine can work.

Before buying a horizontal hydraulic press machine, make sure you get complete details from the manufacturers about the machine and the materials on which the machine can work.

You don’t want to end up with a machine that only works with one type of material or one that doesn’t work at all!

The machine should be able to work on materials like iron, aluminium, stainless steel, copper, copper-nickel alloy, titanium, Inconel, etc. This enables you to produce a wide range of components and boost your productivity.

Is the machine suitable for your field?

The first thing is that these machines are designed for different fields. Find out if the machine you are looking for is suitable for your industry. Some hydraulic press machines are made for a specific industry, and some can be used in a variety of industries.

Before you buy a horizontal hydraulic press machine, you should make sure to get your requirements listed out. This will help you choose the best fit for your industry and fulfil your needs.

Mainly the hydraulic press application fields are Metalwork, Shipyard, Fire extinguishing systems, and Furniture. Choose accordingly which hydraulic press best suits your business. This will help to increase your work efficiency.

Buy a horizontal hydraulic press machine from Delahenty Machinery.

At Delahenty Machinery you will find varieties of horizontal hydraulic press machines. We have a high-quality hydraulic pack that will be durable for last long and simple manual control with a return spring to the start position. We will also provide you with a complete guide for buying the right machine. Contacts us for more details.

How Collaborative Robots helps manufacturing businesses

Kassow Robots - KR1410 - 7 AXIS Collaborative Cobot

Automatic robotic arms, also known as collaborative robots (cobots), are the latest automotive robotics technology that is booming. Technology and innovation are making a major impact in the manufacturing industry. Robotics and collaborative robots are one of them. Industry leaders are investing in this new technology because it can improve their efficiency and reduce costs. In this blog, we are going to reveal how collaborative robots have made manufacturing businesses successful beyond expectations.

Manufacturers have always been innovators. Since the beginning, they’ve looked for ways to do more with less. Increased productivity and efficiency are two aspects of industry where manufacturers excel at. This is done through automation and robotics. Advanced collaborative robots (cobots) are now being used in many manufacturing plants.

1. Why should we add Collaborative Robots to our business?

There has been a tremendous demand for robots in the manufacturing sector, especially in automotive and other industries. In the past year alone, the world market for collaborative, programmable robots grew by more than 25%. Manufacturers use collaborative robots to enhance their production quality, reduce cost and improve working conditions.

Robotic arms are ideal for repetitive tasks that do not require a high level of precision or fine motor skills. They also provide better ergonomics for workers by reducing heavy lifting tasks and repetitive motions.

The benefits of Collaborative Robots:

  • Reduced risk of injuries to workers due to its safety features;
  • Reduced production costs due to increased productivity;
  • Improved quality due to reduced errors and stoppages;
  • Increased flexibility in manufacturing processes due to the ability of these robots to handle a wide range of products.

2. Collaborative Robots boost manufacturing productivity

Collaborative Robots Automate Tasks that are Routine and Repetitive They can handle these tasks more efficiently than humans because they do not tire easily & also helps in heavy lifting.

Collaborative Robots are a good investment for growing companies. They can help manufacturers improve productivity and enhance flexibility in their manufacturing processes. With the help of a robotic arm, businesses can increase production output while reducing labor costs. Their uses may also reduce capital expenses since they do not require heavy machinery or special infrastructure.

robotic accessories

3. Collaborative Robots in the Manufacturing Industry Growth

The amazing thing about contemporary industrial robots is that they are going beyond just dull monotonous jobs. They can do much more than just packing and palletising. They also allow manufacturers to focus on higher value-added activities, such as product design, innovation, and customisation.

Collaborative robots can be easily programmed to manage repetitive tasks with decreased cost and increased efficiency.

There is a rising emphasis on collaborative robotics, as companies are demonstrating an interest in more closely integrating human workers with intelligent robots.

Automation is one of the most common reasons why companies use these machines. As they don’t need any breaks or vacations as humans do! This means that they can work 24/7 without worrying about their health or well-being.

Training costs have also been reduced with collaborative robots: – One of the biggest challenges faced by manufacturers is training new employees on how to operate machinery safely and efficiently. This takes time and money which could be spent elsewhere if you had your own robots which makes it a necessary choice for companies’ future plans.

Final Note

Automation will likely play a vital part in the future of manufacturing, and this is already starting to happen now. More businesses are relying on intelligent machines to streamline their operations. which makes it a necessary choice for companies to use robotic arms.

Delahenty Machinery helps businesses like yours integrate collaborative robots into your production processes by providing expertise in all aspects of robotic integration, including robotic arms and robotic accessories.

Contact us for more details.

4 Steps to add Machine Oil in Machinery

machine oil
Machinery should fill the engine oil regularly to ensure that it functions correctly. Running the machinery without oil can cause irreversible damage to the bearings and may even break down and hinder your business. To save money and time in your busy schedule, it’s a good idea to learn how to add machine oil to machinery and understand different ways of protecting your equipment from damage.

How to add oil to Heavy Machinery

Identify Machine Oil

Firstly, you need to choose your machine oil for machinery. It should be correspondent to the heavy machine being topped up. Then you need to select a proper transfer container for the machine oil. Before using this container, make sure it is clean and safe.Now, put it into an S&R container. It has been sitting around with the lid off, collecting dirt particles or moisture.It would help if you did not mistake using the same S&R container for all your machinery oils process.After filling the S&R container, seal the spout. And clean spilled oil on the outside of the container.Keep the container protected because you make your way through the plant.In the end, determine how much oil the machine requires. This will help you with an indication of how much oil was lost and how much was added. In this way, you will save extra oil in the future.
machine oil in machinery

Free of Contamination

You should ensure the machinery area is free of contaminants before topping up. Then verify the machine oil tag to tag on the S&R container. If they match, then add oil; otherwise, not.Using the wrong oil can be catastrophic to equipment. Once you have the right machine oil, confirm that it is safe for use before touching the equipment.Then check the correct place and clean dirt, debris, product, water, etc., from the opening before exposing the machine.You can use a sight glass to monitor the oil level. It should be clean and enable you to see the level.

Adding Machine Oil

Now, you need to open the fill port slowly. And keep a check for any potential contaminants that might enter the machine system.Use the container’s spout to fill the port’s hole without making contact. And start adding machine oil slowly. Check the level indicator and track how much oil is added.As you see a rise in the oil level, stop filling to let the level catch up. Then, Close the spout, replace the cap or plug and wipe up any spilled oil.

Check the Top-up

Check the amount of oil you added for future reference. Clean all S&R containers and verify that the identification tags are unbroken and noticeable.Now, put the machine oil containers to their designation.It would be best to revisit the machine about an hour after adding machine oil to check the equipment’s level, leakage, functioning, or any issue you might have missed. You can make a checklist and keep it in your practice.While topping up, if the machine was in motion, there is a possibility of fluctuation in oil level. In this case, you need to adjust the oil level accordingly.S&R containers can help you in preventing the possibility of contaminants from entering your system. Make sure to purchase these containers dedicated to specific work areas and lubricant types.
machine oil in machinery

Wrapping Up

The machine manufacturer should be involved in all phases of the machine oil change process. This involvement starts with contacting them to determine the proper service and replacement schedules.Moreover, The technician who performs the oil change is responsible for the following:1) applying the machine oil2) rechecking the machine and piston rings3) adjusting the tension on any series or parallel shafts4) disconnecting any auto level or auto vacuum systems.Our machine oil is suitable for heavy machinery where high-temperature conditions are expected. The oil is fully synthetic, making it highly resistant to heat and providing long-term lubrication.Slideway Oil – BRAE 68 and BRAE 32, MACBEND Tube Bending Paste – 20Ltr, and MACBEND Tube Bending Heavy Duty Bending Oil – 20Ltr or 205Ltr products are available at the platform. Contact us for a quote. 

Why Machine Oil is necessary for Heavy Machinery

Machine Oil

Machine oil is a kind of lubricant/fluid that is used in a diverse range of industrial applications. It was used in the manufacturing area we are talking about today to reduce wear and friction. The entire purpose of it is to protect the machine from corrosion, deterioration, and rust so that the user can keep it for as long as possible. Equipment like cranes, train tracks, cars .. just about anything! And this helps eliminate the expenses of buying new machines.

Machine Lubricant is necessary for Friction and Temperature Tolerance in Heavy Machinery. 

Friction and temperature tolerance can be problematic in industrial Machinery. Heat build-up over time can lead to decreased performance, additional maintenance, and downtime. Each machine requires its burning engine oil at different levels to run efficiently.

Machine oil is a lubrication maintenance agent for internal combustion engines and fuel-fed equipment. It keeps friction and temperature tolerable so equipment won’t deteriorate over time. This is true in any machine that uses rotating or reciprocating parts.

Machine Oil is necessary for Removing Contaminants in Heavy Machinery 

One of the essential parts of maintaining heavy Machinery includes applying machine lubricant.

The manufacturer uses machine lubricant in different parts of the machine, which are prone to contamination and wear. This helps in preventing contamination in the device and increases its life.

Machine Oil is used for keeping rubber gaskets and seals from drying out in heavy Machinery. 

Machine Oil is necessary for the proper functioning of mechanical equipment. Without machine oil, the rubber gaskets and seals in your heavy Machinery will dry out and fail. And then, you’ll be without a machine. The cost of repair can be costly and time-consuming. So, if you are serious about ensuring that your Machinery operates correctly and effectively all the time, then you need to have some machine oil on hand.

Machine Lubricant reduces Service and Maintenance costs in Heavy Machinery

Maintenance of Heavy Machinery is the major contributing factor to maintenance costs.

Heavy Machinery requires high maintenance levels, and depending on what kind of machine it is; it can be very costly to maintain. Machine lubricant is a lubricant that significantly reduces the amount of lubrication your devices need as well as the frequency, resulting in massive reductions in maintenance costs.

Final Note 

Machine oil became a necessity with the introduction of the internal combustion engine. To function correctly, machines need regular lubrication to keep in working condition. The oil must be constantly supplied, along with belts and filters.

At Delahenty Machinery company, we stock a great range of high-quality machine oils and filters. Widely used in industrial equipment, they improve the performance and lifespan of your valuable machines. We deliver the best and most influential machine lubricant to the customers. Therefore purchase our machine oil products and enjoy the benefits of these products.

How to use a Ball Mandrel and Wiper Die to Bend Tubing

Bend tubing

Are you planning to use a Ball mandrel and Wiper die to bend the pipe but do not know the process?

Here is the guide to bending tubes with ball mandrel and wiper die.

Why Use a Ball Mandrel and Wiper Die to Bend Tubing?

One of the oldest methods for bending tubing is using a ball-mandrel and Wiper die. A wiper die has a stationary wiper that wipes the ball as it rolls against it, making a near-perfect radius every time. This will ultimately help improve the bend quality of your bends.

A ball mandrel supports the tube throughout the tube bending process and is used to produce flares, tees, and reducers. The ball-end reduces friction and oxidation during bending, allowing the workpiece to be held in a tight radius while not marring the surface or allowing distortion. The result is precise bending that produces better flare control and dimensional consistency.

How to Bend Tubing with a Ball Mandrel and Wiper Die

Firstly, you must make a successful plan to bend the tube with a ball mandrel and wiper die. You need to consider the material you are going to bend. Try to source the entire material from one supplier. It will help in maintaining the consistency of the tubing dimensions and characteristics.

Start considering the machines you are going to use. The bending machine should be in the right condition and should have good quality because poor quality tooling leads to longer set-up times, more scrap, poorly bent tubes, and unacceptable bends. You need an experienced one to operate that machine.

When performing this type of bend, the piece of tooling, the Wiper Die should be accurate. The groove must be slightly larger than the O.D. of the tube ñ 10% of wall thickness as being minimum. It must be of high polish lubricated with thin oil. Too much fat or too heavy oil in this area will cause wrinkles. Wiper Dies fit to bend die groove must be 85% contact from 12:00 o’clock to 6:00 and for at least 15-20 degrees back from tangent. When the bend die does not support the Wiper Die. It will spring away from the mandrel. It can cause the tube to wrinkle.

Wrapping Up

These tools are excellent aids for bending tubing. It allows you to make consistent tapers on tubing, whether you want a tight or loose fit. The mandrels and dies will enable you to make different-sized bends and give you those custom curves that your other tools do not allow.

Delahenty Machinery is a leading manufacturer of tube bending machinery, Wiper dies, and ball mandrels. Many industries use our machines to process tubes and pipes, from ultra-pure copper and brass to hardened steel, stainless steel, aluminum, and titanium. Contact us for more details.

How to use Machine Lubricants

Lubricants

Machine lubricants, like any other oil, reduce the friction between moving parts in machines and equipment through a lubricating film applied onto surfaces where contact occurs. Friction is the force that opposes motion between surfaces and results in heat and wear of both surfaces.

Some machine lubricants are cooled to prevent additional heat as they work. You can apply cooling machine lubricants to increase its performance while adding some complexity concerning maintenance that involves handling and disposal.

Lubricants have a variety of uses on machinery. The primary purpose of a lubricant is to reduce wear, help bearings roll more freely, and reduce rust or corrosion over time. Many types of lubricants are available for machinery, with some common types including grease, oil, and wax. They also come in various viscosities to suit the use case. We’ll look at all four lubricants and their applications in this guide.

Oil Machine Lubricant

When dealing with any machinery, you must ensure that it runs efficiently and effectively. This is especially true when it comes to your oil drilling equipment. Without proper lubrication, you could have a situation where equipment breaks down rather than working correctly. Oil machine lubricants can do everything from prolonging the life of the machinery to reducing downtime to simply making the most efficient use of your fuel.

Oil is a lubricant used to reduce friction and wear between moving parts. Installing oil machine lubricants can make equipment more efficient and life expectancy longer.

Oil machine lubricants come in various viscosities, thicknesses, and performance levels. Using lubricants in an oil rig is integral to operating the machine.

When selecting your next lubricant for industrial uses, it’s essential to consider the oil’s properties and what you’ll be using it for. Each oil machine lubricant has its own unique set of characteristics.

Greases Machine Lubricants

A grease lubricant machine is a piece of special machinery used for smooth operation. In the commercial automobile industry, there are many heavy-duty machines and vehicles where these greased lubricants play an essential role in their smooth operation.

Greases are thickened lubricants designed to lubricate bearings, joints, and other moving parts. It is produced in several forms, such as wheel bearing grease, chain and belt lubricant, industrial gearbox grease, and molybdenum disulfide greases, which are used as a solid lubricant in parts of machinery that cannot accommodate more fluid lubricants.

This lubricate moving parts in engines, pumps, fans and other mechanisms. Grease has the advantage over oil because it remains in place, whereas oil circulates the engine. This is why you should use grease to lubricate certain parts of a machine – particularly those that usually need re-lubrication, such as gears and bearings.

Penetrating Machine Lubricants

An Overview of Penetrating Machine LubricantsLubrication is one of industrial machines’ most essential and overlooked maintenance aspects. Factories and manufacturing plants must ensure that their machines have adequate lubrication to prevent wear, reduce downtime, and provide proper operation.

While old-fashioned grease has been a trusted form of lubricant for many years, penetrant oils has brought significant changes in both cost savings and environmental concerns.

Penetrating oils are a great way to stop everyday problems dead in their tracks. They are also great to use if you have been working on a project but haven’t finished it yet. This oil is fast drying, which means it applies quickly and penetrates deep into the metal pores (or any other surface) without leaving a greasy surface behind.

In addition, they are easy to clean up after and won’t leave any residue behind. Penetrating lubricants, in general, can be great for many different things such as unlocking stuck locks, freeing stuck parts, removing beetles, moving stuck or rusted nuts or bolts, and even forming non-marring thread lock systems.

Dry Lubricants

The dry lubricant for heavy machinery is what replaces hard unions in old equipment. These new unions require no maintenance, do not leak, and provide less friction. So the machine operates faster and more efficiently.

Dry lubricants are generally used in large-sized industrial equipment that operates under heavy load conditions with temperatures ranging from 500C to above 1000C.

It is very economical and can reduce operating costs. Dry lubricants reduce frictional losses in all your rolling elements by 0.2% to 3%. That translates into a lot of savings and a lot less wear. It is perfect for excess, shock, heavy, and hard-to-quench applications like mining and off-road equipment.

Machine Lubricants

Final Note

Be sure to look for compatibility with your specific application. You should properly apply the lubricant at the correct locations of your machinery. This should help prevent your machine from wearing out quickly. With proper lubrication, you can ensure that it will last longer.

We recommend to inspect your machinery regularly. Particularly when dealing with machinery that carries a high load or produces a lot of friction. Ensure that all components move freely and do not rub against each other.

Delahenty Machinery provides our customers with the best lubricants and services of the highest quality; we have trained and experienced staff who will make your experience with us pleasant. Contact us for more details.

Mistakes to avoid when designing Sheet Metal products 

Sheet metal product

Sheet Metal design is a complex task that involves several disciplines that include flexible mechanical and thermal behavior, aesthetics, manufacturing, and assembly process.

A product designed with a compromise of these areas can cause severe issues down the line, affecting the performance and the end-user satisfaction.

Below are a few mistakes manufacturers often encounter when designing Sheet Metal products and ways to avoid them.

Having a Tight Bend Radius 

The bend radius is necessary to notice when drawing up your design. Because when the bend radius is too tight, it becomes a weak point in the sheet metal product.

A near-perpendicular bend area can cause your part to break easily. It can also deformity the dimensions of the sheet metal part you’re trying to create.

You need to understand the bend ratios and quality of the sheet metal product. If you cannot understand, you will most likely get a crack in the metal.

In this case, you need to redesign and refabricate your metal product, and it will enhance your production cost.

Sheet Metal products 

Making Excess Holes

Holes, in particular, are daunting to add in large quantities in sheet metal products. It can add complexity to the process, and each hole has a solid chance of breaking the sheet metal product.

Moreover, placing these notches and other features too close to your bent edges can affect the function of the sheet metal part.

If you place the holes near a bend radius, they may lose their capacity to hold hardware or withstand tension.

The best practice is not to put any cut features near any bends. If you need to add one near a turn, try to add them past the bend line.

Not Including Hardware Specs

Including all details is essential when compiling your hardware specifications in your CAD file. Every sheet metal product fabrication process begins with a CAD file.

Without the proper hardware specifications, you will have extended lead times for your fabrication.

You need to note which types of nuts, studs, bolts, and other components you require in your sheet metal product. With a comprehensive CAD file, you will acquire precisely what you want in lesser time.

Using The Wrong Sheet Metals 

Selecting the suitable sheet materials for your project is very important. When in the designing stage, consider the type of environment your product will face daily.

If your design is based on mechanical properties alone, your product may become unusable in a short amount of time. Such as, untreated steel would not last very long in a high-salt, damp environment.

You can avoid enhanced manufacturing costs by considering resistance to heat, corrosion, and other environmental factors.

For instance, mechanical features like tensile strength or malleability, Conductivity of electricity and heat, Toughness and wear resistance, Weight, and manufacturability and Cosmetic look.

Picking The Wrong Finish 

Apart from the base materials, the sheet metal finish also serves an essential purpose for your final product. Some finishes protect steel, while others add decorative features to their surface.

Aesthetic finishes usually don’t provide any corrosion protection. But powder coating does give some protection against water and other elements.

Chemical finishes alter the properties of the steel surface. And add additional features to make it more corrosion resistant.

When selecting a finish, there are many options to check. So, check which one will give results that suit your need.

Being Unaware of Machine Capabilities 

Another common mistake when designing sheet metal products for manufacturing is a general lack of knowledge of the machines.

When talking with a manufacturer, take the time to ask them about their devices and their capabilities early on.

You can ask for a guided tour around their facility. It enables you to make the appropriate adjustments to your design to meet these constraints better.

Sheet Metal products 

Final note

The most important thing to remember when designing metal components is that the metal part will always be bent into shape.

This means you need to consider this in your design. Most design engineers tend to design Sheet Metal parts using a flat pattern, but this can result in poor formability and reduced yield.

Always consider the surface finish required for your product and the requirements for special finishes such as electroplating or heat treatment.

Delahenty Machinery

At Delahenty Machinery, we endeavor to be the one-stop shop for all your Sheet Metal needs. We ensure that you get access to the best tools and machines at affordable prices, so buying them from us is more advantageous than anyone else.

Contact us for more details.

A Beginner’s Guide to Bending Tooling 

Bending Tooling

Each component plays a vital role in the bending tooling successful operation. Yet there are some essential components like bend die, clamp die, pressure die, wiper dies, and mandrel. 

So, before diving into each bending tooling component, let us understand what tube and pipe bending is. 

What is Tube and Pipe Bending 

Tube and pipe bending is a manufacturing process. In this process we use a machine for bending pipes, tubes. And try to get a perfect bending shape. It allows the production of shapes that are not achievable by other processes such as roll forming, plate rolling, press brakes, or tube cutting. 

We use Tube and pipe bending processes in several applications in almost every industry, such as exhaust systems, headrests, etc. 

Each component plays a vital role in perfect bending in the bending tooling process, which we will discuss later in the same article. 

How Tube and Pipe get bent 

Bending tubes and pipes can be a daunting process for someone unfamiliar with the equipment, techniques, and safety requirements. The process requires specialized machinery, a trained, experienced operator, plenty of time, and attention to detail. 

Either manually or with automated machines you can finish Tube and pipe bending process. It depends upon the type of manufacturing product. Tube bending machines are best suited for short-radius turns, while more sophisticated pipe benders make longer radius bends. With tube bender you can make fittings such as tees and crosses, but you’ll need a pipe bender for elbows and other complicated shapes. 

Calculations often determine the success or failure of any bending tooling, which needs to be done before the tooling is set. Some of these calculations decide things like the ideal bend radius and others whether or not your specific equipment can even complete the bend. 

Moreover, the material you are using must not be bent cold in the bending tooling process. Cold bend dies only work for materials like iron and aluminum. If your material exceeds a hardness of 101 BHN, it cannot be produced with a cold die on a press brake. The more complex your material is, the more likely you will need an induction heater to heat the bar to make a bend. 

Perishable and Non-Perishable Components Of Bending Tooling sets 

Tube bending components consist of both perishable and non-perishable components. Perishable components will eventually have to replace, and non-perishable components are those you won’t have to replace. 

The two big pieces of perishable tooling are the wipers and the mandrel (Shank, body, nose, and ball mandrels all included). The non-perishable components include: 

  • Bend Dies 
  • Clamp Dies 
  • Pressure Dies 
  • Collet Pads 
  • Wiper Holders 
  • Wiper Posts 
  • Bend Post
  • Clamp Bolster 
  • Bend Die Base 
  • Clamp Adjuster 

Bend Dies 

It is a quick, cheap and easy way to produce extreme bends in thin-walled, low conductivity metals. From the reverse side of the bend die, a blank is pushed through a groove. And then the metal’s composition is rolled into a thin sheet over the die surface and compressed. The blank is then made through the die with enough pressure to bend it and finally falls off upon reaching the exit hole of the die. 

Clamp Dies 

It is one of the most common hydraulic tools. There are various types and sizes of clamp dies available. 

In CNC machines it is the common tool. A clamp die can create pressure and hold stationary any part that goes through the machine when machining it. 

Ratcheting dies, snap-action dies, and clamping dies are synonyms of clamp die. The clamp die is essential in your bending tool kit, no matter what name it goes by. A clamp die can clamp together two die flanges to accommodate various sheet metal thicknesses without you having to resize the dies for each new material thickness. 

Pressure Dies 

We use pressure dies in high volume, tight tolerances, or highly high output production applications. Only High-pressure machines can create these dies. They only work if they are at the correct pressure level. Otherwise, they could cause damage to the products. 

There are many pressure dies in bending tooling, each designed for a particular application or material type. Pressure dies are usually the last step in this process after a forming operation. And finally it imparts the final bend profile on the formed metal blank or part. 

Wiper Die 

Wiper dies are bending die inserts and mainly use for bending and forming operations. These dies most commonly used in standard shapes and sizes, and made from high-quality tool steel. While their usage can vary within the industry, their function is consistent — to remove the smaller amount of material found on the top side of a sheet. Because wiper dies to remove only the excess sheeting that presents an issue during bending, they act as a sacrificial die and will wear out quickly. 

Mandrels 

The mandrels in bending tooling allow a continuous bend of the pipe or tube to any desired radius. A hydraulic system operates it. In this process, you put a stack of mandrels inside the machine. Mandrel rotation arrangement work with the stack of mandrels according to the diameter and length of the products. 

Bending Tooling

Final Note 

This is certainly not a comprehensive guide to bending tooling, but it should help you determine if it’s the right option for your business. And as mentioned above, there are many more considerations than what we discussed here. Whether you end up opting for these tools or going with a different approach, keep in mind that the best decision is often the one that suits your specific business needs and budget. 

Delahenty Machinery 

At Delahenty Machinery, we make the highest quality bending tooling. Our bending tooling creates a better product faster, lowering your manufacturing costs without sacrificing quality. We’ve made it easy to find what you’re looking for with a simple call or click with a wide range of products and an exclusive package design philosophy. Contact us for more details.

Five Ways to Bend Steel Plates like a PRO

Steel plates

Steel plates are used in numerous ways around the world. But did you know steel plates can be bent into intricate shapes? Yes, they can.

Though bending steel plates can seem like a daunting prospect, it is not as difficult as it may appear and is easier to learn than you may imagine.

Here we have five tips to bend steel plates ideally. With these solutions, you will get good help in the steel plate bending process.

Bend the sheet beyond the desired angle

Sheet metal contains a high-bending ability to spring back to its original position. The material should be turned beyond its required angle when bending a sheet.

Is the sheet metal workable enough?

Bending into a sharp corner can break the sheet metal. For that reason, you should avoid this process. Using the steel metal gauge would be best, as not every material would be feasible enough to resist bends into sharp corners.

Always use a press brake.

Press brake provides support and guarantees cleaner sheet metal bending. It continuous pattern across bent sheets. So, always use a press brake where you can.

Do not forget the process position holes.

It would help if you processed position holes on bending parts to guarantee the sheet metal’s precise positioning in the die. This way, you will eliminate the sheet metal moving during the bending process. And make sure actual results across multiple sheet metals.

Bend Allowance

Accounting for bend allowance is vital in knowing how to bend sheet metal. It would guarantee more error-free numbers ensuring perfection in finished products.

Final Note

Steel Plate Bending is one of the most lucrative projects in the construction industry. It has changed the way of measuring success in this business. By bending steel, you have the potential to make a lot of money — provided you know how to do it right.

Before bending steel plates and pipes to your will, it’s essential to understand the basics. First, understand the concept of impact bending, then start the process. This process allows for various tools and techniques and is relatively simple to start working on.

The key to successful Bending is the eliminate tension and increase speed. Through years of hands-on experience and interpretation of the industry’s leading experts, we have learned that these five tips to bending steel plates with different techniques always work in all circumstances.

If you have any questions or concerns regarding steel plate bending, don’t hesitate to contact us directly, and we’ll get you taken care of!

The Complete Sheet Metal Bending Guide

sheet metal bending

Sheet metal bending is one of the most common operations. You can call it as folding, braking, flanging, die bending, and edging.

Sheet metal bending is when a single flat piece of metal is deformed through force. This force must be applied evenly across the workpiece to achieve a bend. The final result is a permanent change in the shape of the piece. Metal bracelets are just one example of what can be achieved with a simple sheet metal bending process.

But do you know? What are the most common bending methods? How to calculate bend allowance?

We will discuss all these questions in this blog and some bending tips. We would unfold every aspect of sheet metal bending.

sheet metal bending

Sheet Metal Bending Methods

Whether you have your own company that does lots of bending, or you’re a hobbyist who does it just for fun, you should always be looking for ways to improve the overall quality of your bending projects. It might not have occurred to you before, but there are multiple methods for bending sheet metal. And Each has its advantages. The problem is usually between accuracy or simplicity, while the latter gets more usage.

V-bending method 

The V-Bending method is the most common sheet metal bending method. This is because it is the most accessible workable sheet metal that can be usually completed in 2 or 3 steps. In this method, an instrument is a punch, and v-die gets bend sheet metals to a required angle. The bending punch presses on the sheet metal placed over the V-die. After that, The angle formed by the sheet metal depends upon the pressure point of the punch.

V-bending is used for most bending projects. Bending stock material to fit a contour of a pre-existing component is what a v-bend does. This method you can use in automotive fenders, grills, vans, trucks, and RVs.

The V-bending method can be classified into three:

  • Bottoming
  • Coining
  • Air Bending

Roll Bending Process

To bend sheet metals into rolls or curved shapes, you can use roll bending. The method employs a hydraulic press, a press brake, and three rollers to make different bends or a big round bend. This process forms cones, tubes, and hollow shapes.

U-Bending Process

The U-bending process is similar to the V-bending process. It uses the same instrument and method. The only difference is that the result in terms of the shape is U-shaped. U-bending is very famous. Moreover, other methods produce the form flexibly.

Wipe Bending Process

Wipe bending is a sheet metal working process used to create almost flawless bends. It is free of the double scarring found in taper dies. Wipe bending allows the metal shape using just one piece of metal. The wiping dies is possible. It enables the metal to shape and when in operation.

Rotary Bending Process

In the process of bending, scratching is produced by the tool. The rotary Bending Process does not lead to scratching the material’s surface. It is also ideal because it can bend materials into sharp corners. Therefore, it has become a must-know skill in sheet metal work workshops.

Sheet Metal Bending Allowance

So, what is bend allowance? Bend allowance is a manufacturing term that refers to the allocation given to accommodate sheet metal’s stretch and bending.

When sheet metal is bent from its original flat shape, its physical dimensions will change. The force employed to bend the material causes the material to compress and stretch on the inside and outside.

This deformation changes the sheet metal due to the exerted force of compression and stretching on the bend. The length calculated from the bend’s thickness between the inner surface and the exterior remains the same. And we called this a “neutral axis.”

Bend allowance examines the thickness of the bending angle, the method employed, and the K-factor. Bend allowance measures the compression ratio on the inside line of a bend to the tension on the outside of the bend.

sheet metal bending

Questions you may ask before bending a sheet metal

What is the best sheet metal bending method?

All sheet metal bending modes serves various purposes and produces multiple shapes. So, the best bending method depends on the material’s goal as per shape.

Is sheet metal easy to bend?

Bending steel plates is not that easy. But, with an understanding of the process, it can become manageable. Firstly, you need to understand the methods to use and the tools available. You can go over the article to get familiar with the process.

Conclusion

So that wraps up our discussion of different methods for bending sheet metal. Remember, though, that the correct solution to your particular problem will depend on the type of material you are using and the shape and size of your finished piece. If you have specific questions about these topics, don’t hesitate to contact us or another professional in your area!