YLM – CNC Hybrid Tube Bending Machine – CNC-80S1-3A-RHT

Specifications

Description

YLM – CNC Hybrid Tube Bending Machine – CNC-80S1-3A-RHT

General Description:

• Fully automatic CNC bending and Rolling machine.
• 3 axis of automatic operation: Hydraulic bending, Servo rotating and Servo feeding
• Proportional controlled manual dial follower slide
• Safety Package including 3 x Safety Mats and Two-handed cycle start.
• Collet Close Button for easy loading
• Quality components: Yaskawa servo motors and encoders, Sunus reducers, Rexroth and Hiwin linear guides
• Yuken hydraulic system from Japan
• Draw bending functions.
• Multiple axes working simultaneously to decrease bending cycle time.
• User friendly program setup- PC base controlled system for ease of upgrading & modifying program.
• Batch work function
• Unlimited program storage with unlimited steps in program
• Single stack tool holders
• Tooling compatible ability (adapter) function
• Oil cooler
• One key back up of programs to disk / USB storage device
• Security code protection of parameters and selected operation features
• Instant diagnosis of error
• Manual step by step teach mode to solve interference problem.
• Access to historic bending data to facilitate study of malfunction.
• Mandrel lubrication System

Software:

• Windows operating system
• YLM developed BCB CNC control software/program (as Below)
• Easy YBC setup and AutoCAD /DXF (ver. 2004 and upwards) XYZ coordinates conversion into YBC
• 3D work piece preview
• 3D animation bending simulation with part interference (as Below)
• Touch Screen Software
• Elongation compensation
• Spring-back compensation
• Unlimited programmability
• Mirror of YBC program
• Tube feeding axis with repetition function ( step-feeding without mandrel to bend with unlimited tube length )
• Repetitions of pressure die movement to operate with minimize length of follower
• Tube recapture function
• On screen Instruction manual
• Part Editor (as pictured)

• 10 speed selection for each axis programmed per line.
• Flexible selection of Manual, single bend, Semi-automatic and automatic modes
• Single bending with feed supporting bend function of Colle.t
• Part counter and bending cycle timer for program monitoring.
• I/O view/check of components and functions
• Self-diagnostic program
• Mandrel auto lubrication function
• Mandrel anticipated extraction for working with ball mandrel.
• Network connection ready to YLM server for trouble shooting

Hardware:

• PC-Based Industrial computer
• 15″ LCD colour touch screen monitor
• Solid State hard disk
• USB port
• Ethernet card
• 2 Parallel Part / 1 Serial Port

Technical Description:

• Max OD Mild Steel: 80 mm
• Max WT: 3 mm
• Max bending angle: 190 degrees.
• Max mandrel working distance: 3000 mm Slave feed / 4000mm hitch feed.
• Feeding speed: 900 mm/sec
• Rotating speed: 270 degree/sec
• Bending speed: 90 degree/sec
• Feeding accuracy: 0.1 mm
• Rotating accuracy: 0.1 degree

• Bending accuracy: 0.1 degree
• Hydraulic Pump: 34.5 Kw
• Total motor power: 36.55 Kw
• Max hydraulic pressure: 140 kg/cm ²
• Oil tank capacity: 420 litres

Machine dimension:

• Length: 6500 mm
• Width: 2500 mm
• Height: 188 mm
• Weight: 6000 kg
• Working Height: 1170 mm

Standard Accessories:

• Bending tooling 1 set
• Mandrel rod 3 pc
• Wiper die holder: 1 pc
• Safety plate with bending arm 1 pc
• Tool box 1 pc
• Manual 1 pc
• Wiring Drawings 1 pc
• Hydraulic Drawings 1 pc
• Pneumatic Drawings 1 pc

Spare parts with machine shipment:

• Proximity switch 1 pcs
• Fuse (5A) 10 pcs
• Oil seals + O ring 1 set
• IO Card 1 pc
• System recovery CD 1 pc
• Hard disk 1 pc

Options:

• Internal Collet
• Extra Tooling Sets
• Bed Extension Per metre
• Last Bend Tube Boosting Function
• Electric Follower Slide
• Electric Mandrel Extraction
• Fully Enclosed CE Guarding
• Tube Cropping Unit
• Auto Loading System
• Fully Automatic Machine Lubrication
• Separate Laptop Computer with YLM CNC software installed for off-line programming.