pipe bending

Things to keep in mind Before the Pipe Bending process

Not Art and Science serve alone; Patience must in work be shown. 

Well said. As an Australian machinery manufacturing owner, the first thing that comes into my mind after reading this is the Pipe Bending process. In my experience, bending pipes and tubes contain both science and arts. And with a bit of patience, you can get good quality results. 

At the start, we went through a lot of trial and error, but ultimately, we succeeded. And it was necessary also because now my team and I know the preeminent things you should keep in your mind before the pipe bending process.

I am mentioning some knowledgeable points that will help you and your team command pipe and tube bending skills.

 

Pipe Bending

Consider these essential points before bending tubes and pipes. 

Choose the angle for pipe bending wisely.

Generally, when you bend a tube or pipe to a certain degree, it will try to come back to its original shape and will get success with 3 to 4 degrees. Let’s say if you bend a pipe at 60 degrees, it will rebound a few degrees less than 60 degrees in some time. So, to get a perfect bend of 60 degrees, bend the pipe at 63 degrees. In this way, you will get a robust and elite desired angle of 60 degrees. 

Use mandrel to avert flat toned bend.

Do you know about Flat toned Bend? A Flat toned bend contains a thinner tube wall, and the radius of the curve becomes tighter. The reason behind this bend is the outside wall of the pipe which is not thick enough to support itself in the bending process and ends up with collapses. 

Ball and Plug mandrel can help you with a flat toned bend. You can put this inside the pipe and allow the tube during the bending process. Simple plug mandrels or segmented ball type mandrels can be used. 

Use wiper dies to avert buckling and wrinkling. 

Generally, as a manufacturer, we all face thin walls and minor bend radii issues while bending pipes and tubes. I have a solution for this problem. Try wiper die to prevent buckling and wrinkling in turning. You just need to place the wiper die in the back of the bend die using its tip at the tangent point. When the wiper dies encountering the friction force during the bending process, it gets operationally compatible with tubing material. This is how the use of wiper die material can lead to pleasing after unnumbered bending cycles. 

Apply sufficient clamping pressure

Immense pressure in the pipe bending process plays an important role. Specifically, the tube can slip in the clamp die in an old set of tools if you put little pressure. As a result, you can get unpleasant deformations like kinks and wrinkles inside of the bend and will get a useless workpiece. Therefore, it is essential to put much pressure on pipe bending tools to prevent wrinkles.  

pipe bending

Delahenty Machinery: Bend your tubes and pipes with our best tools

We understand the need for robust and seamless machinery. That is why we offer you.

  • Solid Wiper Dies
  • Tip Style Wiper Dies
  • Mandrel Links and Balls
  • MACKMA and YLM pipe bending machines

Check our website and contact us for more details. 

powerful bending machine

Four mistakes to avoid when buying Tube Bending Machine

Buying a tube bending machine was an arduous task for a manufacturing industry owner earlier. Nowadays, you can quickly get these bending equipment at various designs and prices. But because of ignorance to cost saving for other unidentified reasons, entrepreneurs generally make the wrong decision while buying tube bending machines. 

Ideally, if you are an entrepreneur, you should know that the right tube bending machines are essential for good quality bends. A small mistake may lead to lousy quality bends, which endanger the application that uses them. And most importantly, these mistakes can end up in a bad reputation for your company. Here we introduce you to some other common mistakes that you should avoid while using a tube bending machine

Tube Bending Machine

Four things to keep in mind before buying Tube Bending Machine

A powerful bending machine is a priority.

Monetary investment is one of the essential considerations when buying a tube bending machine. Yet, it would help if you focused more on the quality and seamlessness of machinery than the price you need to pay. Specifications of the tube, Precision required, Rigidity or softness of tubes and Usage interval of the machine are essential things you should care about more than the cost of machinery

Check machinery features

There are so many machines available of various brands. But they may have different features. Here you need to understand their characteristics and seamlessness before selecting tube bending machinery. Firstly, analyze multiple risks and challenges you can face while using these machineries. Then it would be best if you opted for it. 

Use a bending machine till suggested capacity.

There are so many grades of steel that have different tolerance capacities. So, It is advised not to use the tube bending machine to its maximum. Otherwise, It can lend you with so many problems with machinery. Delahanty machinery advises you to buy a tube bending machine that offers 10 to 20 per cent leeway.

Choose machinery as per bending.

You can get manual pipe bending machines at affordable prices. But if you are buying it to save money, then it will bring bad results. You need to check the bending volume and then decide whether you should take manual tube bending machines or automatic tube bending machines. 

YLM All electric L&R smart turn tube bender CNC20MS-RLP-AE-7A

Buy robust tube bending machines on Delahanty Machinery

It has been more than 55 years since Delahanty Machinery is offering good quality tube bending machines. You can buy any tube bender machine at affordable prices, from full-electric tube benders to semi-auto tube benders. Contact us for more details. 

CNC Tube Bending machine

Top 5 Benefits of CNC Tube Bending Machine

CNC Tube Bending Machine can assist you with perfect bends for tubes and pipes for a long time. Using powerful technology, it can control the distance between bends, the bending plane of the tube or pipe, the bending angles and improve quality and repeatability.

If we compare CNC tube bender with manual bending, its automatic tube bending process can be more complex and enhance the overall operating system. Read on to know more.

As per the Tube Bending Machine Market report released by the world’s leading research company Technavio in 2018, the global bending machine market will grow by five per cent by 2022.

Five Benefits of CNC Tube Bending Machines

 No distortions with CNC Tube Bending Machines

With the help of CNC Tube Bending machines, you can manufacture pipes and tubes without deformation and wrinkles for applications like automotive, motorcycles, trains, trucks, buses etc. They can control bending angles, complex bend formulas, and tool specifications to create consistent, precise multi bend parts.

Get quality material with the CNC Tube Bending Machine

The best advantage of CNC tube bending machines is to sustain the ovality and section integrity of pipes and tubes. And it is essential because pipes and tubes are used in precise manufacturing processes for such things as Automotive and shipbuilding manufacture  

Seamless Tube Bending Machine for all Businesses

With time, complex bending has become commonplace with CNC Tube Bending Machines. These tube benders have the superior solution for all business requirements. Whether the radius is tight or large, CNC Tube Bending Machines can manufacture pipe and tube components for specific users.

Save time and money both with Tube Bending Machine

It is a cost-effective solution for your industrial business. When you use Tube Bending Machines, you do not need to purchase many single bend tubes and joining components. Moreover, you do not require welding technicians for the tube bending process. CNC Tube Benders can do it with its automated solution for your business. It is how you can save your precious time and money

CNC Tube Bending machine

CNC Tube Benders assured Safety

As a manufacturing owner, Safety can be your biggest concern. But with CNC Tube Bending Machines, you increase the safety of the working environment and increase production and bent part scrap rates.

Delahenty Machinery is the best source for a reliable CNC tube bending machine. Contact us today to speak with a tube bending specialist and visit our website for more details.